Imagine being able to produce the most complex components in quantities of millions with unprecedented precision – would you want to give it a try? In today’s rapidly evolving business world, innovation is not just a buzzword – it’s a necessity for the survival and growth of companies. Executives face the ongoing challenge of anticipating industry shifts, exceeding customer expectations, and surpassing competitors The challenge is that real innovation often involves breaking new ground and taking a certain amount of risk.
At Exentis, we understand that applying new technologies can seem very challenging at first – and potentially daunting. However, we have often seen how innovative approaches can revolutionize production or even help a company reach new heights. To make this possible and keep the risk manageable, we are committed to guiding our prospects and customers through every step of implementing our innovative additive manufacturing technology. Furthermore, we stand by as project partners in all phases, from project development and initial component manufacturing to the decision-making process of selecting the appropriate additive screen-printing production system. And finally, after purchasing a production system, a comprehensive service package tailored to your needs is available: knowhow, service, support, maintenance and more. This approach ensures a seamless transition from the initial idea to industrial manufacturing. What do you risk? Only the opportunity to uncover the ideal solution.
Collaborative Innovation: Turning Your Additive Manufacturing Visions into Reality
Every technology has its specific characteristics, peculiarities, and advantages. Exentis’ additive screen printing is no exception. However, while you can dive deep into our literature, explore our videos, and speculate about which components might benefit you, nothing beats reaching out to us directly for real insights. Our Business Development and Project Management teams can swiftly identify potential based on your existing components and requirements, leveraging our extensive experience in various applications and materials.
We will guide you through the entire process: from part design and project development through initial production to the final decision.
Your requirements for Additive Screen Printing
During our first meeting, we’ll work together to identify your needs while introducing you to the key features and implementation options of Exentis Technology. By analyzing your existing components, technical drawings, or 3D files, we can pinpoint the specific benefits Exentis Technology brings to your project. Often, this involves addressing limitations of conventional manufacturing methods – for example, Exentis Technology allows for the direct integration of extremely fine, winding cooling channels into a component during printing. Traditional manufacturing often involves numerous steps for certain components, inflating costs unnecessarily. With additive screen printing, we can dramatically simplify this process by merely swapping out a screen. In some cases, redesigning a component unlocks even greater advantages, maximizing the benefits of our technology. While this may seem strange at first, it often yields the most favorable results.
Together, we’ll uncover your requirements in detail.
The decision-making process
Our experts will guide you through the entire process. We’ll then manufacture an initial batch of components, giving you a firsthand look at what’s achievable. This isn’t a single prototype production, but rather a smaller series production, as our production systems are designed for mass production. The forming element in additive screen printing is the screen, through which – depending on the component size – hundreds of parts can be produced in a single step.
Based on the results of the initial series production, you can then decide on the production system that meets your requirements for annual production volume and degree of automation. If you’re still undecided or need a smaller quantity of components, we also offer contract manufacturing.
The fully automated industrial production system EX432i
Micro-Precision meets flexibility: The USPs of Additive Screen-Printing Technology
Ready for innovation with additive screen printing? Then you’re probably wondering what applications additive screen-printing technology is suitable for.
We’d be happy to tell you more about it: If you’ve already delved into additive manufacturing, it’s important to note that Exentis additive screen printing differs in several areas.
Highest micro-precision and surface quality?
The Ra 2 micron achievable with Exentis’ additive technology should meet most requirements. The same goes for wall thicknesses from 75 microns. With Exentis technology, industrial components can be manufactured that were previously unimaginable.
Large series?
No problem, we print millions of components per year on one single production system.
Desired material?
Limitations are a thing of the past. Almost anything available as a powder can be processed into a printable paste, and that’s quite a lot. Metals, ceramics, polymers, even organic materials, biomaterials, and much more. Read more about the technology here: Exentis Technology
An important fact is the screen. This is the forming element in additive screen-printing. If a part changes geometry in the Z-axis, another screen will be needed. Due to the advantages mentioned, the greatest innovation potential therefore lies in micro-precise structures, rather flat components, components with hollow structures, or functional integrations such as cooling structures.
In summary:
- Complex components, saving processing steps
- Ultra-fine structures and micro-precise components up to 400 mm in diameter
- Mass production with millions of parts
- Free choice of material
These include, for example, microfilters, labyrinth discs with elaborate cooling structures for use in control valves, bipolar plates in fuel cells, and much more.
Experience Innovation Firsthand: Start Now with Exentis Additive Screen-Printing
Are you convinced now? Don’t hesitate to contact us. We would be happy to tell you more about our technology. Embrace the Future Today with the innovative additive screen printing technology.